The 2200 CR offers the best of both worlds. It's a cold in-place recycler and a conventional cold milling machine in one robust unit. This cold recycler performs in situ processing of roads with an integrated paving unit, but also serves as a high-performance cold milling machine. Offering performance well beyond conventional cold milling machines, the 2200 CR permits mixing of water-cement slurry, asphalt emulsion or foamed asphalt road base to a depth of nearly 14 inches, all the while being capable of cold milling as desired.
Wirtgen Cold recyclers
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TRACKED RECYCLERS
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2200 CRModel Working width Recycling depth Engine power Operating weight, CE * 2200 CR 87 inches 0 - 9.8 inches 708 kW / 950 HP 101,850 lbs Brochures/ Technical Specifications
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WR 4200The WR 4200 cold in-place recycler is the successor to the WR 4500, easily executing in-place recycling of roadways up to 13.7 ft. in width in a single pass. The machine pulverizes the existing pavement and can mix water, hydraulic binder, asphalt emulsion or foamed asphalt with the reclaimed material. An integral tamping screed then lays the prepared paving material true to cross-section, line and level, and compacts it.
Model Working width Recycling depth Engine power Operating weight, CE * WR 4200 110 to 165 inches 12 inches 2 x 433 kW / 2 x 580 HP approx. 164,250 lbs Brochures/ Technical Specifications
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*) Weight of machine with half-full water tank, half-full fuel tank, driver (75 kg) and tools.
WHEELED RECYCLERS
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WR 2000The WR 2000 is a state-of-the-art, mid-sized stabilizer/reclaimer. This 400 hp-class, high-performance and versatile machine lets contractors cut up to 20 in. deep at a 79-in. cutting width. It stabilizes with both emulsion and foamed asphalt, and can be equipped with a high capacity water pump for dry soil conditions and cement or lime stabilization projects.
Model Working width Working depth Engine power Operating weight, CE * WR 2000 79 inches 0 - 20 inches 315 kW / 422 HP 49,160 lbs Brochures/ Technical Specifications
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WR 2000 XLThe Wirtgen WR 2000 XL stabilizer/recycler is an updated model of the WR 2000 introduced in 2005. The WR 2000 XL adapts to North American requirements with an industry standard 8-ft.-wide drum (instead of 6-ft., 7-in. on the WR 2000), and has heavy duty 25 mm cutter teeth. This unit also eliminates the cab found on the existing WR 2000.
Model Working width Working depth Engine power Operating weight, CE * WR 2000 XL 120 inches 0 - 20 inches 500 kW / 671 HP 73,414 lbs Brochures/ Technical Specifications
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WR 2400The WR 2400 is a state-of-the-art, mid-sized stabilizer/reclaimer. This 571 hp-class, high-performance and versatile machine lets contractors cut up to 20 in. deep at a 95-in. cutting width. It stabilizes with both emulsion and foamed asphalt, and can be equipped with a high capacity water pump for dry soil conditions and cement or lime stabilization projects.
Model Working width Working depth Engine power Operating weight, CE * WR 2400 95 inches 0 - 20 inches 420 kW / 563 HP 56,660 lbs Brochures/ Technical Specifications
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WR 2500 SThe WR 2500 S “Super” Road Reclaimer and Soil Stabilizer from Wirtgen America, Inc. is a next-generation, foamed asphaltcapable successor to the proven Model WR 2500. The “S” in the WR 2500 S stands for “Super”, because the WR 2500 S is a beefed-up, higher performing version of the former WR 2500.
Model Working width Working depth Engine power Operating weight, CE * WR 2500 S 96 inches 0 - 20 inches 500 kW / 671 HP 72,310 lbs Brochures/ Technical Specifications
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WR 2500 SKThe environmentally friendly WR 2500 SK recycler is based on the proven WR 2500 platform, and via an integrated hopper, stabilizes soils while eliminating fugitive dust generated by traditional methods of spreading of lime or cement. A cellular wheel spreads the lime or cement over the full working width immediately in front of the pulverizing and mixing rotor. In this shielded position, it is then mixed into the soil to be stabilized. Thus the amount of lime or cement added can be metered precisely and it effectively prevents the formation of huge clouds of dust, saving stabilizing agent and keeping it out of the atmosphere. The WR 2500 SK is particularly useful when stabilizing soil near residential areas. Even traffic passing by is protected against drifting clouds of lime or cement dust.
Model Working width Working depth Engine power Operating weight, CE * WR 2500 SK 96 inches 0 - 20 inches 500 kW / 671 HP 78,485 lbs Brochures/ Technical Specifications
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WR 3000 S
The WR 3000 S is a wider-cut variation of the WR 2500 S, with 10-ft. wide rotor, instead of the 8-ft. drum of the WR 2500 S.
The WR 2500 S “Super” Road Reclaimer and Soil Stabilizer from Wirtgen America, Inc. is a next-generation, foamed asphaltcapable successor to the proven Model WR 2500. The “S” in the WR 2500 S stands for “Super”, because the WR 2500 S is a beefed-up, higher performing version of the former WR 2500.Model Working width Working depth Engine power Operating weight, CE * WR 3000 S 120 inches 0 - 20 inches 500 kW / 671 HP 73,414 lbs Brochures/ Technical Specifications
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*) Weight of machine with half-full water tank, half-full fuel tank, driver (75 kg) and tools.
MIXING PLANT
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KMA 220The KMA 200 portable cold mixing plant from Wirtgen will mix 220 tph of cold mix asphalt, without visible emissions and without requiring any EPA operating permits. Virgin and/or reclaimed materials can be processed using emulsions, foamed asphalt, lime, cement, polymer additives, fly ash and other materials. Because no heating is required, the mixing plant is virtually emission-free.
Model Mixing capacity Dimensions (LxWxH) Engine power Operating weight, CE * KMA 220 220 tph 13.4 x 2.5 x 4 m 131 kW / 176 HP 66,139 lbs Brochures/ Technical Specifications
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ANCILLARY EQUIPMENT
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WM 1000The WM 1000 is a mobile slurry mixer for dust-free addition of lime or cement for the cold recycling process. Production of slurry is controlled automatically by a microprocessor system. The water-cement slurry then is pumped or injected continuously to a coupled, downstream cold recycler or stabilizer, such as Wirtgen's WR 2500 S, in accordance with the stabilizer's rate of advance.
Model Mixing capacity Cement tank capacity Water tank capacity Own weight * WM 1000 264 gal/min 32.7 cu yd 2,906 gal 56,108 lbs Brochures/ Technical Specifications
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*) Own weight with heavy-duty trailer, front and rear steering.
LABORATORY-SCALE PLANT
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WLB 10 SLaboratory unit for the production of foamed bitumen, capable of varying different parameters like bitumen temperature, water content or air pressure during the foaming process. The laboratory plant enables test series to be carried out for determining the foamed bitumen properties.
Model WLB 10 S Brochures/ Technical Specifications
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WLM 30Laboratory-scale twin-shaft compulsory mixer for the production of mix samples for road construction. The materials are mixed precisely and without any losses using varying mixing times. Ideally suited for combined use with the WLB 10 S laboratory plant.
Model WLM 30 Brochures/ Technical Specifications
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